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Home/多任务狂热:消失的单功能机器

多任务狂热:消失的单功能机器

Multitasking can deliver considerable savings, particularly on complex work that is highly profitable, by completing a part in one cycle and dramatically reducing setup and other non-value-added time, preventing opportunities for error and eliminating work-in-process inventory that might otherwise lay idle between standalone machine tools.

发布时间:2019年4月18日

DMG MORI的Lasertec 65 3D混合多任务机将生成激光沉积焊接融入全坯5轴铣床中。执行不同的金属加工操作的多任务机器,以将一部分原料处理成所需的最终形状和尺寸,无需手动干预,提高了部分质量并加速了制造吞吐量,即它直接影响商店容量,占地面积,人员和盈利能力。
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Manufacturing’s thirst for increased production of higher precision parts will never be completely quenched, but multi-tasking machines – those that perform different metalworking operations to process a part of raw material into a desired final shape and size without manual intervention – take a large step closer to that ideal. The capability of completely processing a part in a single setup improves part quality and accelerates manufacturing throughput to such a degree that it directly impacts shop capacity, floor space, personnel and profitability. When one machine can produce quantities of higher quality parts than were previously made using two or three different machines, a noticeable reduction in idle time, work-in-process and material handling is realized. Less floor space and fewer employees are required in a streamlining of production that can translate dramatically lower operating expenses into improved profit margins – an absolute necessity for shops that must react quicker and more flexibly to market demands for increasingly complex parts in smaller batch sizes.

Multi-Tasking Changes Everything
商店是high-mix / l满足不断增长的需求ow-volume strategies by using innovative multi-tasking machines to fully optimize processes that encompass everything from the moment raw material enters into a shop up to the date the final part gets shipped.

As multi-tasking technology changes the way parts are manufactured, a variety of machine configurations are available that offer a wide and diverse selection of capabilities for addressing different part geometries with varying degrees of complexity. Here are some of them:

混合多任务扩展了部件处理信封
By combining a high-speed additive system and programmable welding automation with full 5-axis machining capabilities, the VC-500A/5X AM HWD multi-tasking machine from Mazak generates exceptionally precise sealing coatings, near-net shape part features, and can repair costly complex impellers, turbine blades, and tool and die parts.

High Precision Multi-Tasking Takes a Turn
对于机器困难,高硬度材料具有极高的精度,崎岖的Nakamura-Tome SC-300iimyB从方法机床使用极其刚性的转盘,用于强大的剪裁和快速加工,增加容量。

Multiple Machining Processes Complete Complex Parts in One Operation
The MS40-8 multi-spindle automatic lathe from INDEX performs off-center drilling, thread cutting, inclined drilling, cross drilling, contour milling, hobbing, bevel gear cutting, multi-edge turning and more to completely process even very complex automotive, fastener, connector and aerospace parts in one setup.

保持多任务:用一个副钳制两部分
For more efficient clamping that generates a measurable increase in productivity on 3-axis and 5-axis machines, a new center jaw for the GARANT Xpent 5-axis vice from Hoffmann can be fit to the base rail to clamp two workpieces with only one vice and process them in a single operation.

Lights-Out Multi-Tasking with 5-Axis Hybrid Machining/Grinding
Vertex Hybrid G 5-axis vertical machining/grinding centers from Mitsui Seiki provide CMM-level precision in critical high speed milling and grinding applications for lights-out machining of die and mold, optical and tooling components.

Large Format Multi-Tasking: 3D Metal Printing with Hybrid Machining
Optomec的镜头控制的气氛混合系统支持建筑,修理,涂覆和整理金属部件,其尺寸可达860毫米,用5轴策略结合在单个工具路径中的添加剂和减法操作。

Multi-Tasking Machining of Complex Geometries in Hard Solid Materials
For small batch size production of automotive parts, fittings, pneumatics, hydraulics and other precision parts, PC multi-spindle automatics from Schütte deliver turning, tapping, mill cutting, polygon cutting, eccentric drilling and rear-side machining operations in one setup.

Multi-Tasking Machining Reduces Lot Sizes of Complex Part Production
For six-sided complete machining of complex parts in volumes from one to 100,000, highly flexible Stama MT 733 series vertical spindle mill-turn centers from Chiron achieve process stability that can further reduce lot sizes through certainty the first part produced is usable.

Complex Micro-Manufacturing with Multi-Tasking Machining
To cost-effectively meet the increasing demand for complex micro-size parts made of hard materials, the Bumotec s191FTLR 7-axis turn-mill from Starrag combines grinding, milling, turning, drilling and polishing processes without interruption.

Multi-Tasking with a Low Cost of Entry
制造商可以通过TrumpF的经济型,紧凑型和自动化的鲁莽1000光纤组合冲击激光机,从严格的2D激光切割到冲压激光加工。

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